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Pantorouter Plans: The Best Way to Create Custom Furniture and Projects


Pantorouter Plans Free Download: How to Make Your Own Woodworking Jig




If you are looking for a way to create amazing wood joints with ease and precision, you might want to consider building your own pantorouter. A pantorouter is a woodworking jig that uses a router and a pantograph mechanism to cut matching shapes on two pieces of wood. You can use it to make mortise and tenon, box joints, dovetails, and many other types of joints.




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In this article, we will show you how to get pantorouter plans free download and how to build your own pantorouter using common tools and materials. You will also learn how to use your pantorouter to make various joints and projects.


What is a Pantorouter?




A pantorouter is a device that combines a router and a pantograph. A router is a power tool that spins a cutting bit at high speed to shape wood. A pantograph is a mechanism that consists of four bars linked together in a parallelogram shape. The pantograph allows you to trace a template and transfer the shape to another piece of wood at a different scale.


A pantorouter uses the pantograph to guide the router along a template, while the router cuts the corresponding shape on another piece of wood. The template can be any shape you want, such as a tenon, a dovetail, or a circle. The router can be adjusted to cut at different depths and angles, depending on the type of joint you want to make.


A pantorouter can help you make accurate and consistent joints with minimal effort and waste. You can also use it to make complex shapes and patterns that would be difficult or impossible to make with other tools.


How to Get Pantorouter Plans Free Download




There are many sources online where you can get pantorouter plans free download. Some of them are:


  • Woodgears.ca: This website offers detailed plans for two versions of the pantorouter: the original version (2010) and the revised version (2018). The plans include drawings, templates, instructions, photos, videos, and SketchUp models. The plans are in metric units, but you can convert them to imperial units using SketchUp. The plans cost $20 each, but you can get both versions for $23.



  • Woodgears.ca: This website also offers plans for the Pantorouter XL, which is a larger version of the pantorouter designed for plunge routers. The plans include the same features as the regular pantorouter plans, plus printable 1:1 cutting templates. The plans cost $20 each, but you can get both versions for $22.



  • Pantorouter.com: This website sells pre-built all metal pantorouters that are ready to use out of the box. They also offer free downloadable templates for various joints and projects that you can use with your pantorouter. You can also watch videos and read testimonials from customers who have used their pantorouters.



How to Build Your Own Pantorouter




If you want to build your own pantorouter from scratch, you will need some tools and materials. Here is a list of what you will need:


  • A router: You can use any router with a cylindrical body up to 89 mm diameter or a palm router. For plunge routers, you will need the Pantorouter XL plans.



  • A drill press: You will need this to drill accurate holes for the shafts and bearings.



  • A table saw: You will need this to cut the plywood parts.



  • A jigsaw: You will need this to cut the curved parts.



  • A bandsaw: You will need this to cut the metal parts.



  • A drill: You will need this to drill holes for screws and bolts.



  • A sander: You will need this to smooth the edges of the parts.



  • A file: You will need this to deburr the metal parts.



  • A hammer: You will need this to tap in the bearings.



  • A wrench: You will need this to tighten the nuts and bolts.



  • A screwdriver: You will need this to drive in the screws.



  • A tape measure: You will need this to measure the parts.



  • A square: You will need this to check the alignment of the parts.



  • A pencil: You will need this to mark the parts.



  • Plywood: You will need about 18 mm thick plywood for most of the parts.



  • Metal rods: You will need 12 mm diameter steel rods for the shafts and 6 mm diameter aluminum rods for the links.



  • Bearings: You will need 12 mm inside diameter ball bearings for the shafts and 6 mm inside diameter flanged ball bearings for the links.



  • Screws: You will need various sizes of wood screws and machine screws.



  • Nuts and bolts: You will need various sizes of nuts and bolts.



  • Washers: You will need various sizes of washers.



  • Wood glue: You will need this to glue some of the parts together.



Templates: You will need printable templates for some of the parts. You can get them from


How to Use Your Pantorouter




To use your pantorouter effectively, you will need some tips and tricks:


Choose a suitable template for your project. You can use one of the templates provided by


the pantorouter plans or websites, or make your own using SketchUp or other software.


You can also use existing objects as templates, such as coins, keys, or shapes cut out from


  • cardboard or plastic.



Choose a suitable router bit for your project. You can use any type of router bit that fits


your router collet, such as straight bits, spiral bits, roundover bits, dovetail bits,


etc. However, some bits may work better than others depending on


the type of joint or shape you want to make.


For example,


straight bits are good for making mortise


and tenon joints,


spiral bits are good for making box joints,


roundover bits are good for making rounded edges,


and dovetail bits are good for making dovetails.


You can also experiment with different bit sizes


and shapes


to achieve different effects.


For example,


you can use larger bits


to make bigger joints


or smaller bits


to make finer details.


You can also use angled bits


to make angled joints


or curved bits


to make curved shapes.


  • The only limit is your imagination!



Choose a suitable scale for your project. You can adjust the scale of your pantorouter by


changing the distance between the pivot points of the pantograph. The closer the pivot points are,


  • the smaller the scale will be, and vice versa. You can also use different templates with different scales to create interesting patterns and designs.



  • Choose a suitable depth and angle for your project. You can adjust the depth and angle of your router by loosening and tightening the knobs on the router mount. The deeper and steeper you cut, the stronger the joint will be, but also the more material you will remove. You should test your settings on some scrap wood before cutting your final workpiece.



  • Choose a suitable speed and feed for your project. You can adjust the speed of your router by using the speed dial on your router or by using a variable speed controller. The faster you spin the bit, the cleaner the cut will be, but also the more heat and noise you will generate. You should choose a speed that matches the type and size of your bit and the hardness of your wood. You can also adjust the feed rate of your pantorouter by moving your template holder faster or slower along your template. The faster you feed, the quicker you will finish, but also the more tearout and burning you will risk. You should choose a feed rate that matches the speed of your router and the complexity of your shape.



How to Make Different Joints with Your Pantorouter




With your pantorouter, you can make a variety of joints for different purposes and projects. Here are some examples:


  • Mortise and tenon joint: This is one of the most common and versatile joints in woodworking. It consists of a hole (mortise) cut into one piece of wood and a matching tongue (tenon) cut into another piece of wood. The tenon fits into the mortise and is glued or pinned in place. This joint is strong and durable and can be used for frames, tables, chairs, cabinets, etc.



  • To make a mortise and tenon joint with your pantorouter, you will need a straight bit and a rectangular template. First, cut the mortise on one piece of wood by tracing along the template with your template holder. Then, cut the tenon on another piece of wood by tracing along the same template but with a smaller scale setting on your pantorouter. Make sure to leave some extra material on both sides of the tenon for trimming later. Finally, fit the tenon into the mortise and trim off any excess material.



  • Box joint: This is another common and versatile joint in woodworking. It consists of interlocking fingers (pins) cut into two pieces of wood at right angles to each other. The pins fit into corresponding slots (tails) on the other piece of wood and are glued in place. This joint is strong and attractive and can be used for boxes, drawers, chests, etc.



  • To make a box joint with your pantorouter, you will need a spiral bit and a square template. First, cut the pins on one piece of wood by tracing along one side of the template with your template holder. Then, rotate the template 90 degrees and cut the tails on another piece of wood by tracing along one side of the template with your template holder. Make sure to align both pieces of wood correctly before cutting. Finally, fit the pins into the tails and glue them together.



Dovetail joint: This is one of the most elegant and sophisticated joints in woodworking. It consists of wedge-shaped pins (tails) cut into one piece of wood and matching sockets (pins) cut into another piece of wood at an angle to each other. The tails fit into


How to Make Different Projects with Your Pantorouter




With your pantorouter, you can make a variety of projects that showcase your creativity and skill. Here are some examples:


  • A stool: You can make a simple but sturdy stool with your pantorouter by using mortise and tenon joints to connect four legs to a seat. You can also add stretchers between the legs for extra stability and style.



  • A box: You can make a beautiful box with your pantorouter by using box joints or dovetail joints to connect four sides to a bottom. You can also add a lid with hinges or magnets for easy opening and closing.



  • A table: You can make a functional table with your pantorouter by using mortise and tenon joints or dovetail joints to connect four legs to a top. You can also add aprons or drawers for extra storage and style.



  • A cabinet: You can make a practical cabinet with your pantorouter by using mortise and tenon joints or dovetail joints to connect four sides to a top and bottom. You can also add doors or shelves for easy access and organization.



  • A chair: You can make a comfortable chair with your pantorouter by using mortise and tenon joints or dovetail joints to connect the back, seat, and legs. You can also add arms or cushions for extra comfort and style.



How to Maintain Your Pantorouter




To keep your pantorouter in good condition, you will need some maintenance tips:


  • Clean your pantorouter regularly. You can use a brush, a cloth, or compressed air to remove dust and debris from the parts. You can also use a damp cloth or a mild cleaner to wipe off any stains or dirt.



  • Lubricate your pantorouter occasionally. You can use a light oil, such as WD-40, to lubricate the bearings, shafts, and links. This will help them move smoothly and prevent rust and corrosion.



  • Tighten your pantorouter periodically. You can use a wrench, a screwdriver, or an Allen key to tighten the nuts, bolts, and screws on your pantorouter. This will prevent them from loosening and causing wobble or misalignment.



  • Sharpen your router bits regularly. You can use a diamond file, a honing stone, or a sharpening jig to sharpen the edges of your router bits. This will improve their cutting performance and extend their life span.



  • Store your pantorouter properly. You can use a case, a cabinet, or a shelf to store your pantorouter when not in use. You should keep it in a dry, cool, and dust-free place. You should also cover it with a cloth or a plastic bag to protect it from dust and moisture.



Conclusion




A pantorouter is a wonderful woodworking machine that can help you make various joints and projects with ease and precision. With pantorouter plans free download, you can build your own pantorouter from scratch or upgrade your existing one. You can also use different templates, bits, and settings to create different shapes and patterns. With some tips and tricks, you can use your pantorouter effectively and maintain it properly. If you are looking for a fun and rewarding woodworking challenge, you should give the pantorouter a try! 4e3182286b


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